21 Controller Board Manufacturers in 2024
This section provides an overview for controller boards as well as their applications and principles. Also, please take a look at the list of 21 controller board manufacturers and their company rankings. Here are the top-ranked controller board companies as of April, 2024: 1.Sunnytech, 2.Boundless Outfitters, 3.Excello Circuits, Inc..
Table of Contents
What Is a Controller Board?
A controller board, commonly referred to as an operation panel, is a device primarily used for controlling and operating mechanical systems and devices. Found in settings such as factories and power plants, these panels provide an interface for controlling and monitoring machinery and systems, allowing operators to adjust operations and access vital information in real time.
With capabilities for remote operation through wiring connections, a well-designed controller board ensures safe operation with features like emergency stop switches and alarms for abnormalities, highlighting the importance of proper usage training, maintenance, and record-keeping.
Uses of Controller Boards
Controller boards are utilized across various fields for diverse purposes:
1. Factories
In manufacturing, they manage production processes, enabling start, stop, and speed adjustments of machines, and display process statuses for efficient control.
2. Power Plants
They monitor and control generators and power systems, ensuring stable electricity generation and distribution.
3. Commercial Facilities
Used for managing firefighting and security systems, they facilitate quick responses to emergencies and also control environmental systems like lighting and HVAC for energy efficiency and comfort.
Principle of Controller Boards
Controller boards are tailored to the specific machines they control, comprising operation and display sections, electrical wiring, and protective housing.
1. Control Unit
This unit includes buttons, dials, and keypads for direct control over machinery, offering functionalities like start/stop operations, function switching, and settings adjustments.
2. Display Section
It displays machine and process information, often through touch panels or simpler indicators like lamps and needles for status alerts.
3. Electrical Wiring
Wiring within the panel controls the system and distributes power, including control and power supply cables, with options for Ethernet or serial communication.
4. Housing
The exterior case protects the controller board from physical and environmental damage, made from durable materials like metal or hard plastic, featuring accessible doors and covers for maintenance.
Choosing a Controller Board
Selection depends on the specific needs of the application:
1. Process
Identify the processes requiring control and monitoring to determine the necessary functions and features of the board.
2. Operation Parts
Choose suitable operating components based on the process, balancing cost with functionality, such as push buttons versus touch panels for broader control capabilities.
3. Usage Environment
Consider the environmental conditions, especially for outdoor installations requiring dust and water protection, and select a board with the appropriate IP standards.
List of 21 Controller Board Manufacturers
*Including some distributors, etc.
Sort by Features
- Default
- Company Size: largest first
- Year Founded: oldest first
- Year Founded: earliest first
Sort by Area
- United States of America
- Austria
- Canada
- Italy
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Performance Motion Devices (PMD)
Motion Control Boards
Manufacturer Overview
Performance Motion Devices (PMD), founded in Boxborough, MA, in 1992 is a manufacturer of motion control technology for life sciences, robotics, and industrial automation. The company's product portfolio includes Atlas Digital Amplifiers, Juno Velocity & Torque ICs, Magellan Motion Control ICs, Prodigy/CME Machine-Controller and Prodigy Motion Control Boards. The company serves industries such as Oil and Gas, Aerospace and Defense, Automotive and Transportation, Construction, and Power Generation. They also provide equipment repair, instrumentation system upgrades, and retrofits, preventive maintenance, and warranty service.
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Sunnytech
Controller Boards
Manufacturer Overview
Sunnytech is a manufacturer of electronic manufacturing and supply chain solutions based in California, USA. The company specializes in PCB assembly, box build assembly, logistics, technical support, and repairs. The company serves various industries, including industrial, medical, and consumer. The company provides services across the USA, including those in the telecom and semiconductor electronics sectors. The company also offers after-sales support, including technical support and authorization services. Additionally, the company employs quality control measures such as AOI (automated optical inspection), 3D solder inspection, X-ray, and 100% Quality Assurance inspection to ensure product quality.
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Excello Circuits, Inc.
Controller Boards
Manufacturer Overview
Excello Circuits, Inc. is a manufacturer of printed circuit boards that is headquartered in Anaheim, California and was established in 1992. The company offers a flexible product lineup ranging from Rigid PCBs, Rigid-Flex PCBs, HDI PCBs, Flexible PCBs, and Metal Core PCBs. The company provides aid from design services, engineering support, to prototype development, emphasis from the needs during the earliest stages of product development. The industries served by the company include Aerospace, Automotive, Contract Manufacturers, Medical field, and Industrial field.
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Baghouse.com
Controller Boards
Manufacturer Overview
baghouse.com was founded in the early 1980s and is headquartered in Las Vegas, Nevada. The company is a manufacturer of baghouse dust collection systems used across industries. The company’s product segments include baghouse filters, industrial dust collectors & dust collection systems, dust collector filter cages, and accessories including leak test supplies. The company’s services include baghouse filter replacement, maintenance programs, turn-key system installation, system audits, and leak testing. The company also offers technical advice and training courses to assist customers perform maintenance in-house.
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Applied Power Systems, Inc.
Controller Boards
Manufacturer Overview
Applied Power Systems, Inc. (APS) was founded in 196 and headquartered in Hicksville, New York. Applied Power Systems is a power electronics company specializing in power conversion systems and thermal management of high power semiconductors. APS offers a large selection of high power thermal management products. These products include standard and custom aluminum extrusion heat sinks for natural convection and forced air-cooling. Cast and machined copper chill plates for liquid cooling. State of the art clamps for flat pack or hockey puck semiconductors. APS also offers driver circuit boards to drive SCR, IGBT and MOSFET devices.
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Stephens Mfg. Co., Inc.
Controller Boards
Company Overview
Stephens Manufacturing was started in 1957 in Tompkinsville, Kentucky. Stephens is a manufacturer and distributor of concrete-related equipment. Categories include ready mix plants, precast plants, central mix plants, RCC, environmental, and material handling. Ready mix batch plants that generally have quicker installation. Precast plants are custom built. Portable mixers mix RCC and other mixes. Environmental components include dust collectors, reclaimers, and wash down racks. Material handling includes batchers, bins, hoppers, silos, conveyors, and vertical pigs. Stephens offers assistance in customer problem solving and delivers to customers globally.
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Acromag, Inc.
Controller Boards
Company Overview
Acromag was founded in 1957 and operates out of Wixom, Michigan. Acromag designs critical measurement instrumentation equipment for the petrochemical and aerospace industries as a designer of analog and digital control products for the industrial I/O and defense OEMs markets. Acromag has two primary segments: signal conditioners & network I/O and embedded I/O & processing solutions. For signal conditioners, Acromag produces ethernet I/O modules, temperature transmitters, signal splitters, process limit alarms, signal converters, and more. For embedded I/O, Acromag also produces interface I/O boards, reconfigurable FPGA boards, and more. Acromag manufactures its products in the United States and ships globally.
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Edge Electronics
LCD Controller Boards
Distributor Overview
Edge Electronics, founded in Bohemia, New York, in 1990 is a distributor of electronic components, display solutions (LCDs and related products), and MRO/industrial products. The company's product portfolio includes integrated circuits, microcontrollers, resistors, capacitors, and connectors. Their products are used in consumer electronics, IoT devices, wearables, and smart appliances. The company serves markets including Medical and Healthcare, Aerospace and Defense, Consumer Goods, Industrial Manufacturing and Construction and Building. The company has a national distribution network and a customer support center.
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Ryan Herco Flow Solutions (HQ)
Controller Boards
Distributor Overview
Ryan Herco Flow Solutions was founded in the 1950s in California. RHFS sells and provides value added support for a wide variety of fluid handling and filtration needs. Product categories include tubing, hoses, piping, drain waste vent & containment, valves, measurement & control devices, fluid pumps, filters & housings, storage & containment tanks, heaters, mixers, and grating in addition to customized systems and material fabrication. Value added services include industrial service and repair of components, custom fabrication, and pump repair services.
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Manufacturer Overview
CLR Srl is an Italian ISO 9001:2015 certified optical systems and components manufacturer that was established in Milan in 1989. The company’s product portfolio includes various mirrors in various orientations, as well as prisms in different coatings and specifications. It also offers a wide range of spherical and aspherical lenses fabricated from various materials. The company’s products are commonly used in the production of laser systems, optical metrology products, and digital imaging products.
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s::can GmbH
Terminals & Software
Manufacturer Overview
s::can Messtechnik GmbH, founded in 1999 and headquartered in Vienna, Austria, is an online spectrometer products for real-time environmental monitoring developer and manufacturer. The company's products include spectrometer probes, ion-selective multiparameter probes that can continuously determine the parameters of chemical, pH, and temperature of water, and industrial process control terminals that can be extended to be operated as distributed systems, either via radio, GSM, or GPRS telemetry. The company also offers modular monitoring stations that allow the expansion of its systems used for air pollution, drinking water, and wastewater monitoring.
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Actuonix Motion Devices
Controller Boards
Manufacturer Overview
Actuonix Motion Devices was founded in 2004 and is now headquartered in Saanichton, British Columbia. The company is a manufacturer of micro linear actuators and linear servos for several markets including robotics, aerospace, automotive, medical, and radio control. The company offers custom micro linear actuators to OEMs globally. The company’s additional product types include limited switch actuators, PLCs, stepper motor actuators, control boards, and accessories. The company provides an actuator selector tool to assist customers to choose models that meet their needs.
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WoMaster
LED Light NBIoT CAT M1 Controller
Manufacturer Overview
WoMaster is a manufacturer of industrial products. The company offers goods for critical applications such as railway, power and utility, intelligent transportation, and smart city surveillance. The company's R&D team owns critical IIOT hardware and software technologies. With full SMT, DIP, assembly, and test lines, the company EMS has produced industrial devices for more than 20 years. The company EMS passes ISO9001:2015 and ISO14001:2015 quality certificates. The company provides SW and HW (ASIC) integrated protection mechanisms that apply the latest application-specific integrated circuit (ASIC) secure technology.
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Condex Wattco Inc
Controller Boards
Manufacturer Overview
Wattco was founded in 1972 and is headquartered in Lachine, Quebec. Wattco is a manufacturer of electric heating products for use in many utilities including oil and gas, renewable energy, HVAC systems, as well as others. Wattco products include immersion, circulation, inline, flanged, screw plug, pipe, over the side, industrial bore, tubular, finned tubular, strip, finned strip, cartridge, band, silicone rubber, open coil element, duct, finned tubular duct heaters, infrared radiant heaters, as well as other combinations of heaters and control panels.
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HSAUSA, LLC
Controller Boards
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DoorKing, Inc.
Controller Boards
Manufacturer Overview
Doorking Inc. (DKS) is a manufacturer of products and supplier of solutions for the Access Control industry since 1948 and is based in Inglewood, California. The company manufactures a wide range of access control systems and products including telephone entry systems, digital keypads, electric or magnetic locks, card readers, and gate operators and they also offer barrier gates, warning signs, and signals. Accessories such as elevator control boards, push buttons, mounting posts, camera or handset kits, and many other related products are also available for applications in apartments, commercial buildings, security, and traffic control industries.
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Adhezion Inc.
Controller Boards
Manufacturer Overview
APPLIED Adhesives, formerly known as Adhesion, Inc. is a manufacturer of adhesives and equipment for numerous industries including automotive, electronics, filtrations, renewable, packaging, construction, bottle labeling, furniture, and transportation. APPLIED Adhesives has ISO/IEC 17025 and ISO 9001 certifications at its Rockford, Michigan facilities. APPLIED Adhesives provides adhesives for foam and mattresses, cabinetry, countertops, wood products, sportswear, workwear, and other individual uses. APPLIED Adhesives also provides sales, installation, automation, refurbishing, spare parts, and repair services.
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YoraHome Inc
Controller Boards
Company Overview
YoraHome Inc is a family-run company founded in 2018 and operating out of Belpre, Ohio. YoraHome is a distributor of printing and engraving equipment and machinery. YoraHome’s carving and engraving tools include lasers, CNC routers, and accessories for both. Writing & drawing tools and 3D printing tools are also available. YoraHOme also offers woodworking tools. Materials for engraving and printing such as aluminum business cards and thermos are also available. YoraHome offers support via the community forum, knowledge base, Facebook, and direct 1 on 1 support.
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PARKER HANNIFIN JAPAN LTD
Remote I/O system
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Boundless Outfitters
Controller Board
Distributor Overview
Boundless Outfitters, founded in the United States, is a distributor of fasteners and hardware. The company's product portfolio includes a wide range of fasteners, such as screws, bolts, nuts, washers, and hardware solutions such as hinges, handles, and knobs. It serves industries such as construction, manufacturing and fabrication, automotive and transportation, and aerospace and defense. The company also offers various services, including custom packaging, international shipping, bar coding, kitting and plating, and maintenance and repair.
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Solar Biz Inc.
Controller Boards
Distributor Overview
Solar Biz Inc. began in the 1970s in Ft. Atkinson, Wisconson. Solar Biz offers complete solar panel systems for residential and commercial customers ranging from under 5 watts to over 400 watts. Systems include solar panel components with racking and mounting, inverters, power centers, solar charge controllers, batteries, and accessories, AC and DC enclosures, circuit protection, hydro and wind generators and accessories, water pumps and water filtering, tanks, heaters, hot tubs, rain catchments, and appliances such as fans, gas ranges, refrigerators and freezers.
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Controller Board Manufacturer Ranking
*Including some distributors, etc.Ranking as of April 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | Sunnytech |
9.5%
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| 2 | Boundless Outfitters |
7.1%
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| 3 | Excello Circuits, Inc. |
7.1%
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| 4 | DoorKing, Inc. |
7.1%
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| 5 | Actuonix Motion Devices |
7.1%
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| 6 | HSAUSA, LLC |
7.1%
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| 7 | CLR Srl |
4.8%
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| 8 | s::can GmbH |
4.8%
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| 9 | WoMaster |
4.8%
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| 10 | Edge Electronics |
4.8%
|
Derivation Method
The ranking is calculated based on the click share within the controller board page as of April 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
- s::can GmbH: 1999 (25 years ago)
- Performance Motion Devices (PMD): 1992 (32 years ago)
- Edge Electronics: 1990 (34 years ago)
Company with a History
- Acromag, Inc.: 1957 (67 years ago)
- CLR Srl: 1986 (38 years ago)
- Edge Electronics: 1990 (34 years ago)
Controller Board Manufacturers in United States
*Including some distributors, etc.
- Performance Motion Devices (PMD)
- Sunnytech
- Excello Circuits, Inc.
- Baghouse.com
- Applied Power Systems, Inc.
- Stephens Mfg. Co., Inc.
- Acromag, Inc.
- Edge Electronics
- Ryan Herco Flow Solutions (HQ)
Global Distribution of Controller Board Manufacturers by Country
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
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United States of America
|
9 | 75.0% |
Italy
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1 | 8.3% |
Austria
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1 | 8.3% |
Canada
|
1 | 8.3% |
