22 Rigid Polyurethane Foam Manufacturers in 2024
This section provides an overview for rigid polyurethane foams as well as their applications and principles. Also, please take a look at the list of 22 rigid polyurethane foam manufacturers and their company rankings. Here are the top-ranked rigid polyurethane foam companies as of April, 2024: 1.Quality Foam Packaging, Inc., 2.Shivalik Agro Poly Products Ltd., 3.FSI.
Table of Contents
What Is Rigid Polyurethane Foam?
Rigid polyurethane foam is a widely used insulation material in the construction industry. It is created by foaming a liquid polyurethane resin solution, which sets it apart from other insulation materials.
One unique feature is its application flexibility; it can be sprayed directly onto a construction surface, filling even the smallest gaps around electrical outlets, light switches, and fixtures, ensuring thorough insulation and airtightness.
Additionally, its self-adhesive properties allow it to bond strongly to various surfaces such as wood, metal, and concrete, forming an effective thermal insulation layer. This material outperforms others in thermal insulation because it contains solid, microscopic, independent air bubbles with excellent thermal insulation properties, offering significant insulation even in thin layers.
Uses of Rigid Polyurethane Foam
Rigid polyurethane foam is primarily utilized for building insulation, including:
1. Wall and Roof Insulation
Applied to walls and roofs, it minimizes external temperature effects, maintaining a comfortable interior climate.
2. Underfloor Insulation
Used beneath floors, it blocks cold air penetration, stabilizing indoor temperatures.
3. Opening Insulation
Installed around windows and doors to prevent thermal transfer through openings, enhancing overall insulation.
4. Floating Floor Insulation
Positioned under floor coverings to boost heating and cooling efficiency and enhance comfort.
Principles of Rigid Polyurethane Foam
Rigid polyurethane foam production involves mixing polyol with isocyanate. The reaction between these components forms the polyurethane resin and releases carbon dioxide gas, creating foam. This foam consists of numerous small, independent bubbles, each trapping carbon dioxide with low thermal conductivity, making it an excellent insulator.
Types of Rigid Polyurethane Foam
Rigid polyurethane foam is categorized by its application method into panel-type and spray-type.
1. Panel-Type Rigid Polyurethane Foam
This type is pre-foamed and cut into boards at manufacturing facilities, commonly used for wall and roof insulation.
2. Spray-Type Rigid Polyurethane Foam
Applied as a liquid, it is ideal for complex shapes and gaps, ensuring effective insulation by spraying and foaming on-site.
According to JIS standards, non-strength resistant spray-type foam is used for insulating walls, attics, and underfloors, while the load-bearing variant is utilized in refrigeration units, vehicles, and various storage solutions.
Other Information on Rigid Polyurethane Foams
Rigid Urethane Foam Manufacturing Process
The primary raw materials, polyisocyanate and polyol, are mixed with catalysts, foaming agents, and agents to form and stabilize the bubbles. The reaction of polyol and isocyanate triggers polymerization and foaming, creating the insulation material.
1. Panel Form Rigid Polyurethane Foam
The mixture is placed in a temperature-controlled mold, where polymerization and foaming occur, expanding to form the foam. After curing, it is cut and shaped as needed.
2. Spray-Type Rigid Polyurethane Foam
Specialized equipment sprays the mixture onto the designated area, with immediate mixing, polymerization, and foaming upon application. Adjustments to the raw materials account for environmental temperature variations during on-site installation.
List of 22 Rigid Polyurethane Foam Manufacturers
*Including some distributors, etc.
Sort by Features
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- Company Size: largest first
- Year Founded: oldest first
- Year Founded: earliest first
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- United States of America
- Australia
- China
- Germany
- Hungary
- India
- Italy
- United Kingdom
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Manufacturer Overview
FSI, located in Earth City, Missouri, and established in 1972, is a manufacturer of polyurethane foam system solutions. The company offers an array of products, such as heat-seal coatings, elastomers, geotechnical polyurethane foams, pour-in-place polyurethane foam systems, and rigid molding foam. These products are used in various sectors, including manufactured housing, automotive, boating and marine, commercial refrigeration, and construction. In 2002, the company patented Ecomate blowing agent technology to replace harmful CFCs, HCFCs, and HFCs.
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Quality Foam Packaging, Inc.
Rigid Polyurethane Foams
Manufacturer Overview
Quality Foam Packaging, Inc. is a manufacturer of custom foam cushions and components established in 1990 and headquartered in Lake Elsinore, California. The company produces foam components from polyurethane, polyethylene, polystyrene, etc. These materials are used for aircraft seating, shipping containers, military weapon cases, product packaging, bedding furniture, etc. The company can produce its own design and customers’ drawings with its CNC routing, wire cutting, hot wire profiling, and other equipment in its 90,000-square-foot facility. On January 2004, the company received Supplier of The Year Award from Raytheon Management.
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Foam Products Corporation
Rigid Polyurethane Foams
Manufacturer Overview
Foam Products Corporation., founded in Calhoun, Georgia, in 1978 is a manufacturer of acoustical underpayments for LVT, vinyl plank, laminate and wood floors. The company's product portfolio includes double stick commercial carpet cushions for hospitality and commercial applications, wood wall planks and kitchen backsplashes, breathable waterproof protective films and coated fabrics and cushioning products. The company serves markets including Medical and Healthcare, Aerospace and Defense, Consumer Goods, Industrial Manufacturing and Construction and Building.
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General Plastics Manufacturing Company
RIGID POLYURETHANE FOAM PRODUCTS
Manufacturer Overview
General Plastics Manufacturing Company, established in 1941 in the United States, is a manufacturer of polyurethane foam and built-to-print composite parts. General Plastics manufactures custom-mold parts using flexible and semi-flexible polyurethane foam materials. The company also can support sub-assembly, part and tool design, and custom foam services. General Plastics provides build-to-print standard and custom laminates for myriad parts and assemblies, and on-site testing laboratories, including an FAA-certified burnt test facility. Their products have various military, industrial, and commercial applications.
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BRDECO
Insulated Board
Manufacturer Overview
BRDECO, founded in 1995 with headquarters in China, is a manufacturer of insulated sandwich panel, wall, and roofing cladding systems using eco-friendly insulation. The company's product line includes fireproof rock mineral wool sandwich roof panels, rock mineral wool sandwich panels, outdoor energy storage cabins, portable power stations, and insulated boards. BRDECO products are used for the construction of commercial and residential projects, including apartment buildings, residential garage doors, and infrastructure projects offering insulation and fire-retardant properties.
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Evonik Industries AG
RIGID PU FOAM
Manufacturer Overview
Evonik Industries AG, established in 2007 as a result of RAG-Stiftung's (RAG-Foundation) restructuring, is a chemical manufacturer based in Essen, North Rhine-Westphalia, Germany. With five distinct divisions—nutrition and care, smart materials, specialty additives, performance materials, and technology and infrastructure—the company offers a range of products serving various industries. These products include additives for heat-resistant coatings, industrial lubricants, and polymer dispersions. Adhesive dispersions, catalysts for solvents, and crosslinker products, are also available. Further offerings include polymers as well as epoxy curing agents, modifiers, and silica for adhesives and sealants. These solutions have applications across industries like agriculture, automotive, construction, and oil and gas.
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TOYOQUALITYONE
Semi-rigid type
Manufacturer Overview
Toyo Quality One (TQ-1), established in 1935 and located in Kawagoe, Saitama, Japan, is a manufacturer of polyurethane foam (PUF). The company caters to various fields, including vehicles (automobiles and aircraft), industrial materials (engineering, construction, electronics), and daily necessities (interiors, sporting goods, health appliances). It has established production and development bases in Japan and China, providing efficient services in development, production, transportation, and sales. TQ-1 has recently developed PUF with new characteristics, such as water absorption and retention, leak-proof functionality, improved waterproof performance, shock absorption, and a close-to-zero coefficient of restitution.
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Covestro
Baytherm®
Manufacturer Overview
Covestro, founded in Leverkusen, NRW, in 2015 is a manufacturer of polymer materials and their components. The company's product portfolio includes polycarbonate, polyurethane, coatings, adhesives and specialties. their products find applications in packaging, industrial applications, and electronics to enhance the performance and properties of polymer materials. They serve markets such as construction, sports and leisure, electronics, fashion, and health and cosmetics. The company provides services such as Product Selection Guidance, Engineering Support, New Product Design and Development and Custom Manufacturing.
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INDUSTRIAL FOAMS P LTD
RIGID PU FOAM SYSTEM-PU FOAM CHEMICALS
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Shivalik Agro Poly Products Ltd.
Rigid Polyurethane Foams
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BJB Enterprises
TC-300 10# Rigid Polyurethane Foam
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FOAM SALES
RIGID POLYURETHANE (PUR) - BOARDS
Distributor Overview
Foam Sales, established in 1986 and situated in Booragoon, Western Australia, operates as a wholesale foam supplier. The company offers shipping services for a range of foam products, including polystyrene, polyurethane, and closed cell foam, both within Western Australia and nationally. With an extensive inventory housed in its Perth warehouse, the company provides cutting and custom fabrication services for various applications, such as cushions, seating, mattresses, and bed overlays. The company specializes in cutting closed cell and rigid board foams, along with shaping polystyrene profiles for diverse uses like concrete block-outs, formwork, insulation, and packaging.
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Rigid Polyurethane Foam Manufacturer Ranking
*Including some distributors, etc.Ranking as of April 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | Quality Foam Packaging, Inc. |
9.5%
|
| 2 | FSI |
7.5%
|
| 3 | Shivalik Agro Poly Products Ltd. |
7.1%
|
| 4 | Polymer Laboratories & Solutions LLC |
6.3%
|
| 5 | TOYOQUALITYONE |
5.6%
|
| 6 | INDUSTRIAL FOAMS P LTD |
5.6%
|
| 7 | Foam Products Corporation |
5.6%
|
| 8 | RGS EUROPA S.R.L. A SOCIO UNICO |
5.2%
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| 9 | General Plastics Manufacturing Company |
5.2%
|
| 10 | ILPO srl |
4.8%
|
Derivation Method
The ranking is calculated based on the click share within the rigid polyurethane foam page as of April 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
- Covestro: 17,900
- BRDECO: 500
Newly Established Company
- Polymer Laboratories & Solutions LLC: 2020 (4 years ago)
- BRDECO: 1995 (29 years ago)
- RGS EUROPA S.R.L. A SOCIO UNICO: 1988 (36 years ago)
Company with a History
- General Plastics Manufacturing Company: 1941 (83 years ago)
- BorsodChem: 1949 (75 years ago)
- ILPO srl: 1965 (59 years ago)
Rigid Polyurethane Foam Manufacturers in United States
*Including some distributors, etc.
- FSI
- Quality Foam Packaging, Inc.
- Foam Products Corporation
- General Plastics Manufacturing Company
- Polymer Laboratories & Solutions LLC
Global Distribution of Rigid Polyurethane Foam Manufacturers by Country
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
United States of America
|
5 | 29.4% |
Italy
|
3 | 17.6% |
United Kingdom
|
3 | 17.6% |
Australia
|
2 | 11.8% |
China
|
1 | 5.9% |
Germany
|
1 | 5.9% |
Hungary
|
1 | 5.9% |
India
|
1 | 5.9% |
List of Rigid Polyurethane Foam Products
1 product is listed.
Kansai Patate Kako Co., Ltd.
The construction is easy and speedy urethane foam
Last viewed: 7 hours ago
The filler is a self -supported handrail glass fixed material, and a foam -type urethane foam developed for civil engineering construction. ■ Char...
